Vibration & Condition Monitoring
Vibration is the oldest and most known tool for Condition Monitoring. Vibration analysis is the process of detecting irregularities and monitoring change from the established vibration signature of a system. The ISO 18436 covers the vibration analysis training.
Prime Gear has the means to teach its own non-ISO courses, we built them mainly using our experience and material collected from SPM over long years of partnership. We provide Two levels, 1 & 2.
Within the ISO Modules, the Training is Provided by ATE academy with all the needed materials.
SPM Academy offers three levels of SPM certified training courses. The participant learns about shock pulse and vibration measurement techniques as well as general maintenance strategies. The certification is a proof of knowledge and capability in the certified area, and a useful merit for various jobs in industrial sectors. Most courses end with a written exam.
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Vibration - Non ISO Modules
- Level 1:
- This covers the basic skills to start a vibration monitoring program and it is based that the user has no back ground.
- Touching the basics about everything and focusing on the following:
- What is vibration and why things vibrate.
- Definition of the vibration
- Basics of vibration analysis.
- Shock pulse methods and bearings
- How to define and design your measurements? Measuring point selection.
- How to establish a CM program based on analyzer.
- Level 2:
- Signal processing
- Symptom and Failure analysis complete
- Time wave and spectrum analysis
- Phase and phase analysis
- Resonance testing
Vibration - SPM Certified Modules
- Condition Monitoring Analyst - Basic training Level 1 The first level is an introduction to condition monitoring and indented for sales and service engineers working in a plant environment. It covers the basics of shock pulse and vibration techniques, emphasizing practical implementation and hands-on use of the portable Leonova instruments and Condmaster software. Basic evaluation of shock pulse and vibration measuring results will be carried out. What will this Course Cover SPM HD: Basics of the Shock Pulse Method. Vibration: ISO 10816 and ISO 2372 basics, calculation, evaluation rules and practical use. Introduction to spectrum analysis. Condmaster: General structure of the software and guidance in setting up measuring points in a measuring round. Maintenance practices: When to select shock pulse and/or vibration techniques in maintenance routing. Machine fault diagnosis: Common faults like bearing damage, unbalance and misalignment.
- Condition Monitoring Analyst - Analyst training Level 2 The second level is intended for engineers involved in more advanced analysis and focuses on SPM HD and time signal analysis. It contains a lot of practical hands-on training using the Leonova and Intellinova products. Analysis tools available in the Condmaster software and the Intellinova online system will be covered. The participants are expected to have basic vibration analysis knowledge equivalent to ISO CAT I. What will this Course Cover : Transducers: Types of transducers used in different environments for various techniques. Signals: Understanding signal processing from transducer to measuring system. SPM HD: Deeper knowledge about time signals and spectrum analysis. Measuring techniques: FRF, Cepstrum, Live phase, long time recording etc. Processing of data: Using filters and triggers. Analysis: Using advanced tools for evaluation in Condmaster. Online system: Intellinova, Linx and FSS, understanding and using IntelliLogic. Measurements: Practical session with online and offline systems.
- Condition Monitoring Analyst - Specialist training Level 3 Engineers involved in service and support, including advanced analysis of SPM HD and vibration techniques, will benefit greatly from the level 3 training course. The course is structured around practical cases from various industrial sectors. It includes time signal, spectrum and envelope analysis. Additional balancing and alignment can be included in the training. The participants are expected to have vibration analysis knowledge equivalent to ISO CAT II. What will this Course Cover Focus: Understanding the production process in various industrial sectors. Evaluation: Typical applications in the sectors, working with cases. Solutions: Selection of measuring system and measuring techniques. Measuring point setup: Configuring measuring points for various application types. Alarm handling: Individual alarms, filters, trends. Analysis: Time signal, spectrum and envelope analysis. Optional: Balancing and alignment of machines.
