Prime Gear Training Modules

PrimeGear Academy has a big number of its own training programs - both short courses (2-3-day) and long courses ( 5 days ) - which are tailor-made to account for the needs of your organization in the field of mechanical maintenance and Reliability . To ensure that both new and experienced employees have the knowledge and skills to perform their jobs successfully, organizations invest in training and development activities. Training and development involves learning situations in which the employee acquires additional knowledge or skills to increase job performance. PrimeGear Academy Training objectives specify performance improvements, reductions in errors, job knowledge to be gained, and/or other positive organizational results. The process of creating and implementing training and development activities is shown in . Training is done either on the job or off the job.

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Rotating Equipment Diploma
Training overview
This diploma provides the knowledge of the technology, operation, optimal maintenance diagnostics and troubleshooting techniques from basic to advanced levels for wide range of rotating machinery. This training course will utilize a variety of proven learning techniques to ensure maximum understanding, comprehension and retention of the information presented.
Training Main Topics  
  • Operation, Maintenance & Troubleshooting of rotating equipment
    • Electric Motors.
    • Pumps.
    • Compressors.
    •  Generators.
    •  Gears.
    • Fans & Blowers.
  • Rotating Machinery Failure Mode & Effect Analysis Techniques
  • Rotating Equipment Condition Monitoring & Care Management
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 5 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Condition Monitoring Diploma (CMD)
Training overview
The Condition Monitoring Diploma (C.M.D) is one of the richest trainings regarding the content and fundamental knowledge coverage. The training range covers all applications from the smallest to the largest. Trainee attending this diploma will have a strong foundation in maintenance field plus deep knowledge with the most advanced maintenance techniques. Instructors are group of the most experienced trainers in the business, holding expert ISO qualifications, and their knowledge contributes to the success of our customers.
Training Main Topics  
  • Maintenance Strategies
    • Maintenance philosophies
    • Financial impacts of optimal maintenance
  • Condition Monitoring Techniques
    • Vibration analysis fundamentals.
    •  Machinery lubrication fundamentals.
    •  Thermal Imaging.
    •  Ultrasound testing.
    •  Motor Current Signature Analysis.
  • Vibration Analysis fundamentals
    • Vibration Fundamentals.
    •  Data Collection.
    •  Data Processing.
    •  Diagnosing Faults.
    •  Condition Evaluation & Machine testing.
    •  Periodic Monitoring.
  • Machinery Lubrication Fundamentals
    • Lubrication Fundamentals.
    • Base Oil Fundamentals.
    •  Viscosity & Additives.
    •  Lubricant Fundamentals Grease.
    •  Lubricant Failure.
    • Oil Analysis Basics.
    • Contamination / Contamination Control.
    •  Lubricating Oil / Grease Application Methods.
    •  Lubricant Selection.
    •  Storage and Management of Lubricants.
    • Field Inspections and Basic Machine Care.
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 5 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Condition Based Maintenance (CBM)
Training overview
Condition Based Maintenance (CBM) training course covers principles like: - Machinery Life Cycle - Potential Failure - Functional Failure - Important Monitoring techniques (Vibration Monitoring, Thermography, Oil and Wear Debris analysis, etc.)
Training Main Topics  
  • Fundamentals of machine conditions.
  • Understanding Condition Based Maintenance.
  • Discussions on Life Cycle Patterns, Potential / Functional failure, etc.
  •  Detailed coverage on Vibration Monitoring.
  •  Detailed coverage on Tribology (Oil Analysis).
  •  Detailed coverage on Thermography.
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 3 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Compressed Air Systems Training
Training overview
The aim of this course to discuss the basic knowledge of compressed and compressed air systems all the way to the intermediate level of it. The course aims to help the attendees to understand better the basics knowledge and principle of operation and the trouble shooting basic/advanced maintenance activities.
Training Main Topics  
  • What is compressed air?
  • Basic scientific knowledge of Boyle Marriott and second law of thermodynamics.
  •  Compressed air station components selection and design.
  •  Compressed air systems operations concepts.
  •  Maintenance and troubleshooting of compressed air stations.
  •  Compressed air room design.
  • Compressed air network design.
  •  Compressed air auditing.
  • Compressed air network auditing.
  • Energy Efficiency in compressed air systems.
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 4 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Precision Shaft Alignment
Training overview
This course focuses on the fundamental concepts and skills required to perform precision alignment with today's laser alignment systems. Proper machine inspections and preparation are essential to identify underlying machinery and foundation issues that may impact machinery operation and reliability. These pre-alignment steps ultimately ensure that the final alignment can be conducted efficiently and effectively - optimum precision in a timely fashion. Solutions are provided for alignment challenges such as base-bound and bolt-bound and thermal growth. An overview of various alignment methods is provided with an emphasis on laser systems.
Training Main Topics  
  • Introduction to alignment.
  •  Offset & angularity.
  • Misalignment.
  • Consequences of misalignment.
  • Saving costs by alignment.
  •  Dial indicator accuracy.
  •  Rim & face indicator alignment.
  •  Sag measurement.
  • Laser optical shaft alignment.
  • Alignment preparation.
  •  Installing machinery.
  • Soft foot.
  •  Tolerance table.
  • Thermal expansion.
 
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 4 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Precision Balancing Training
Training overview  
This course is intended to provide basics of balancing of rotating machinery and field applications. The course presents the vibration analysis leading to the identification of balancing of rotating machines. The course presents: Field balancing techniques including single plane balancing, two-plane balancing and static-couple balancing. Workshop applications will be provided.
Training Main Topics  
  • What is unbalance?
  • Unbalance types.
  • Phase measurement.
  • Heavy spot and high spot.
  •  Balancing theory and equations.
  •  Critical speed and rotor types.
  •  Balancing steps.
  • Balancing using polar plot.
  • Single plane balancing.
  • Two plane balancing.
  • Balancing using amplitude only.
  • Work shop balancing.
  • Multi plane balancing.
  • Balancing on the mode shapes.
  •  Turbine balancing.
  • Standard and vibration limits.
  • Case studies.
 
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 2 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Rolling-Element Bearings
Training overview  
This course is covering all the critical information on types, Installation and maintaining rolling element bearings in rotating machinery.
Training Main Topics  
  • Bearing Operation, Maintenance & Troubleshooting.
  •  Bearing Mounting, dismounting & tools.
  •  Machinery Bearings, Lubrication & Reliability.
  •  Bearing Failure Mode & Condition monitoring.
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 3 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
General Industrial Safety
Training overview 
Our standard training classes provide instruction for typical and mandated safety requirements. Our certified instructors and hands-on approach ensures that your standards are met and your employees’ safety is secure. Our standard instructional formats include classroom lectures, audio-visual presentations, crisis simulations and seminars. This training module is covering a general industrial safety according to OSHA standardization, which is a mandatory knowledge for all levels of industry workers.
Training Main Topics  
  • Intro to OSHA.
  • Stairways & Ladders.
  • PPE.
  • Walking & Working Surfaces.
  • Ext training.
  • Flammable & Combustible.
  • Means of Egress.
  • Lock Out Tag Out.
  •  Hazardous classified Locations.
  •  HAZCOM.
  •  Welding, Cut & Brazing.
  •  Subpart Occupational Health.
  •  Machine Hazard.
  • Machine Safe Guarding.
 
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 4 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
Maintenance Planning and Scheduling
Training overview  
Maintenance planning and scheduling is one of the fastest and most effective investments an organization can make to improve productivity and availability. The processes in this course pave the way for planning and control of maintenance resources. Equipment reliability is increased. Waiting times, unnecessary parts and inaccurate information are eliminated. Budgeting is easier and more accurate. Maintenance tasks are as much as 50% more efficient in terms of costs and time. Maintenance Planning and Scheduling examines topics including a proactive work management process, job estimation and prioritization, backlog management, job plan development, work scheduling and coordination, tracking progress, and supporting reliability engineers with valuable equipment history and root cause analysis input
Training Main Topics  
  • The basic work flow process.
  • The role of planners, schedulers and others in managing work.
  •  Work classification and prioritization.
  • The importance of backlog management.
  • The benefits of planning and scheduling.
  • The principles of planning.
  • The principles of scheduling.
  •  Turnaround management.
  • Measures of performance.
  • Computerized maintenance management systems (CMMS) overview.
 
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 3 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622
CMRP Exam Preparation Course
Training overview  
The Certified Maintenance & Reliability Professional (CMRP) program is the leading credential for certifying the knowledge, skills and abilities of maintenance, reliability and physical asset management practitioners and professionals. The CMRP is offered through the Society for Maintenance & Reliability Professionals (SMRP) and its certifying organization SMRPCO. It is the only certification program of its kind accredited by the American National Standards Institute (ANSI), which follows the globally-recognized International Organization for Standardization (ISO) standards for its accreditation purposes.
Training Main Topics  
  • Reliability-focused management (Pillar 1)
    • Create and manage a strategic direction and plan.
    • Select, track and report on key performance indicators.
    •  Change management and communication.
    • Managing environmental, health and safety risks .
  • Improve manufacturing process reliability (Pillar 2)
    • Understand process flow, parameters & quality specs.
    •  Process improvement techniques.
    •  Maintaining process as per standards & regulations.
  • Reliability best practices (Pillar 3)
    • Equipment reliability expectations and goals.
    •  Evaluate equipment reliability.
    • Establish a plan to ensure equipment reliability.
    • Cost justify plans for implementation.
    • Implement reliability plans and review performance.
  • Organization and leadership (Pillar 4)
    • Organizational competency and staffing requirements.
    •  Analyzing organization capability.
    •  Organizational structure, roles and responsibilities.
    • Leading and managing people.
  • Cite work management best practices (Pillar 5)
    • Validate and approve maintenance and reliability.
    • Maintenance & reliability work priority and planning.
    •  Executing and documenting work.
    • Analyzing and measuring work performance.
    •  Planning & executing maintenance & reliability project.
    •  Using information technologies effectively .
    •  Managing resources and materials effectively .
 
Training Powered by
Certification Accreditation from
Training Type Non-ISO Module
Training Duration 5 days
   
For Registration
Website www.atlascoegypt.com
Email primegear@atlascoegypt.com
Phone Number 01201111622